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Case Study: 800,000 sq.ft. Midwest facility for major
engine manufacturer

This manufacturer was dealing with an aging steam
heating system which required frequent repairs and
was very costly to operate and maintain. In addition,
the maintenance staff had no timely way of knowing
when a problem had occurred, causing delays in repair
response and impairment of production. Using a BPT
team members recommendations, existing steam
equipment was converted to high-efficiency natural-gas
heating coupled with easy-to-use digital controls.
The new controls enabled instantaneous communication
concerning the system's operation and reported on
any problem with 17 different pieces of equipment.
After this highly successful first phase, a second
phase was implemented to gain additional savings.
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